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Completed projects >  Uzhno-Balyksky gas processing complex

Uzhno-Balyksky gas processing complex

OAO SiburTyumenGaz

Customer: OAO SiburTyumenGaz;
Facility: Uzhno-Balyksky gas processing complex;
Work description:carrying out functions of General designer, development of design and detail documentation, receipt of approval issued by Glavgosexpertiza of Russia, delivery of process equipment and materials above and below zero, designer’s supervision over construction, carrying out of installation works and commissioning, start-up of the facility with further ramp-up, achievement of qualitative and quantitative indicators of market products;
Capacity: 2 bln m3/year;
year: 2010-2012;

 

The project included construction of gas dryer with gas processing facility No. 1 (NTA) and low temperature condensation and rectification unit with turbo-expander, rebuild of process compressors DKS-1 with replacement of inter-stage equipment.

As a result of project implementation, recovery rate of target components from associated petroleum gas (APG) of 98% has been achieved, and this is comparable to the level of the best world analogues.


Recovery factor of target products - 95,3%.

Inlet of the unit:

  • Hydrocarbon gases mixture
  • Contents of target components:
    1. 3+) - 71,35 g/std. m3 in case of NGL recovery
    2. 2+) - 174,7 g/std. m3 in case of ethanized NGL recovery

Outlet of the unit (NGL/ethanized NGL):

  • Dry stripped gas corresponds to OST 51.40-93, GOST 5542-87
  • Contents of target components
    1. 3,36 g/std. m3 in case of NGL recovery
    2. 1,27 g/std. m3 in case of ethanized NGL recovery

CAPEX for the project: 2,5 bln RUB incl. VAT
LENNIIHIMMASH Group investment development share: 1,8 bln RUB incl. VAT

Total period of project implementation: 24 months
Project implementation by LENNIIHIMMASH Group: 20 months

Total structural steel weight: 651,1 tons.
Total weight of the equipment supplied of more than 1500 tons:

  • Adsorber – 4 pcs.
  • Separator – 3 pcs.
  • Filters – 6 pcs.
  • Heat exchangers -4 pcs.
  • Air coolers – 10 pcs.
  • Column – 1 pce.
  • Furnace – 1 pce.
  • Vessel – 1 pce.
  • Pumps – 3 pcs.
  • Turbo-expander – 1 pce.
  • Compressor – 1 pce.
  • Industrial control, shutoff, safety valves – 990 pcs.
  • Instrumentation - 209 pcs.
  • Automated process control system – 1 pce.
  • Analytical equipment - 39 pcs.
  • Block-and-modular units (rapidly constructed building) – 2 pcs.

 


Photos are provided by the press service of  OAO Surgutneftegaz