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News >  Ceremonial commissioning of Stage Two of Vyngapurovsky GPP

Ceremonial commissioning of Stage Two of Vyngapurovsky GPP

PAO «SIBUR Holding» has finished implementation of the complex investment project «Collection of associated petroleum gas (APG) of OAO «RussNeft» for procession at the site of Vyngapurovsky gas processing plant.
Stage 2 of Vyngapurovsky GPP was launched. Official ceremony took place on March 31, 2016.
«LENNIICHIMMASH Group» LLC within implementation of the project «Extension of Vyngapurovsky GPP/ Construction of gas processing unit No2 (UPG-2)» acted as General Designer and completed the following works: development of design (project) and detailed design (working) documentation, acquiring approval of «Glavgosekpertiza of Russia», supply of processing equipment and all materials for project implementation, construction supervision and installation and commissioning works, achieving of project performance parameters.
After the launch of the new gas processing unit No2 (UPG-2) the capacity of the plant increased from 2,8 bln. m3/year to 4,2 bln. m3/year.
UPG-2 achieved project parameters of target components recovery (99,4% on С3+), product output meets the requirements of the project documentation:

  • Capacity on APG input - upto 1,6 bln. m3/year
  • Dry gas with residual content of target components С3+ no more than 3 g/nm3
  • • WFLH meets the requirements for type «A» according to specification TU 38.101524-93

The Project includes development of infrastructure for solving one of the problems of fuel and energy complex – utilization and efficient use of APG at extraction as well as increase of conversion rate of energy resources.
In addition, the main purpose of the Project was efficiency improvement of usage of fuel and energy resources, which corresponds to objectives of state-run program «Energy efficiency and development of energy industry».
Implementation of the Project will allow improving ecological situation in Yamalo-Nenetsk autonomous area as a result of development of modern infrastructure and utilization of no less than 95% of APG and natural «wet» gas in accordance with approved regulatory documents.

KEY INDICATORS OF THE PROJECT

Project implementation period: years 2013 – 2015 (24 months)
Feed product:
     Associated petroleum gas from the Varieganskaya compressor station
     Target components content С3+ in APG – 301,1 g/st.m3
Output product (maximum capacity):
     Dry Gas complies with company standard STO 089-2010 (7,5 MPа, 40°С) 1,094 billion.stм3/year. Target components content not more than 3 g/st.m3
     WFLH according to technical specification 38.101524-93 type «А, B» (3,7 MPа, 40°С) 457,9 Thousand tons/year/ Recovery factor C3+ 99,4%
Capital expenses on the project: 350 million USD including VAT

Investment utilization share of «LENNIICHIMMASH Group»: 245,4 million USD including VAT
Deviation of the project cost at the «Working Documentation» stage from the customer’s budget accepted by the Customer’s investment committee at «Project» stage according to cost estimate is 2,6%.
Total weight of steel structures – 3 150 tons.

  • Reinforced piles (6-12 m) – 2 899 pcs.
  • Reinforced slabs – 1 058 pcs.
  • Concrete – 6 300 3
  • Reinforcement – 233 tn.
  • Gravel stone – 2 366 m3
  • Pipes – 1 906 tn.
  • Power cable – 159 km, control – 536 km

Total weight of the supplied equipment more than 2 000 tons:

  • Column equipment – 1 unit.
  • Vessel equipment – 54 pcs.
  • Heat exchangers – 15 pcs.
  • Compressors – 5 pcs. (10,89 MW; 10,48 MW; 8,73 MW; 3,65 MW; 3,27 MW)
  • Furnace – 2 units.
  • Air Cooling device – 26 units.
  • Turbo expander – 1 unit.
  • Pumping equipment – 20 units.
  • Valves – 3 522 pcs.
  • Instrumentatiom – 950 units.
  • DCS - 2 736 signals
  • Sewarage Pumping Stations (SPS) – 2 units.
  • Nitrogen Air station – 1 unit.
  • Electrical equipment (including transformer substations 1600KVa – 2 units)
  • Lifting and transporting equipment – 18 units.
  • Fire hydrant chambers – units.
  • Fire-fighting monitor «Strazh» – 25 units.
  • Automated fire-fighting equipment, fire alarm systems, communication systems, security systems – systems for the whole plant
  • Pakaged modular buildings for compressor equipment – 6 units.